KLINGELNBERG Drive Technology/Customized Bevel Gears

KLINGELNBERG Drive Technology/Customized Bevel Gears

KLINGELNBERG Drive Technology/Customized Bevel Gears


Technological service provider right up to the last detail

In the bevel gear product sector, Klingelnberg develops and produces a wide range of gear components and is the global market leader in the production of large spiral bevel gears. From standard solutions to high-tech applications – for the aerospace industry and Formula 1, for example – Klingelnberg offers its customers tailor-made gearing solutions. Beside production-related activities, the range of services also includes engineering services such as bearing-pattern optimization, calculations, design and simulation of gear components, and determination of static and dynamic factors of the complete system.

Large Bevel Gear Teeth up to 3,000 mm

KLINGELNBERG Drive Technology/Customized Bevel Gears


Flexible production capacity of over 2,000 gear sets per year

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Bevel Gear Teeth up to 500 mm in Diameter

KLINGELNBERG Drive Technology/Customized Bevel Gears


Flexibile production capacity of over 10,000 gear sets per year

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Process Chain in Bevel Gear Production

KLINGELNBERG Drive Technology


Each and every day, Klingelnberg experts demonstrate their expertise and flexibility in developing optimal solutions for customers. From the first sketch all the way through to assembly support, every step in the developing and manufacturing process is coordinated in close partnership with customers.

Forging

Bevel Gear Production Process Chain


The huge demands on raw material quality from customers and classification societies are complimented by Klingelnberg’s own material purchasing regulations.

Mechanical Processing

Bevel Gear Production Process Chain


State of the art CNC technology is used to carry out turning and grinding operations on the gear sets.

Tooling set-up

Bevel Gear Production Process Chain


Precise and fully automatic tooling set-up is performed by Klingelnberg CS machines in accordance with the KIMoS calculation.

Gear cutting

Bevel Gear Production Process Chain


The world´s largest C 300 face-hobbing machine cuts the gears according to target data. Final machining of the tooth-flanks by the HPG method, uses the most modern tooling available in a closed-Loop process

Heat treatment

Bevel Gear Production Process Chain


The Heat treatment is one of the most important processes for achieving the highest quality levels in gear production. Extensive experience and metallurgical know-how is required.

Gear grinding

Bevel Gear Production Process Chain


Bevel gears with a diameter of up to 1,100 mm are finished using the economical grinding procedure. This allows for a high degree of freedom in defining the tooth-flank topography.

Testing for grinding burns

Bevel Gear Production Process Chain


For quality assurance purposes all ground gears are tested for grinding burns.

Topography measurement

Bevel Gear Production Process Chain


Klingelnberg’s most modern groundbreaking measuring center technology checks the quality of the gears and measures the topography.

Contact pattern test

Bevel Gear Production Process Chain


The gear sets are rolled of on a testing device to document the contact pattern and simplify the final assembly process for the customer.

Final inspection

Bevel Gear Production Process Chain


At the end of the process chain all relevant dimensions are checked again during final inspection. Final acceptance is accompanied by the classification society wherever required.

Competent Service

Service feature


KLINGELNBERG Service – Quality and competence that impress

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Industry solutions

Know-how for your success


No matter what your branch of industry, we offer you the ideal complete solution

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We will be glad to help you

Contact


Contact KLINGELNBERG's Sales and Service subsidiaries throughout the world

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