L 60

OERLIKON Bevel Gear Lapping Machine


Highly efficient lapping of spiral-bevel and hypoid gear sets

The bevel gear lapping machine is designed to allow all operational tasks, loading, unloading, and lapping compound replacement to be carried out from the front of the machine. This opens up completely new ways of setting up the machine shop. In addition to the machine design itself, which primarily minimizes the active space requirements, special emphasis was placed on optimizing the passive footprint so that the individual machines can be arranged closer together, therefore reducing unproductive areas and distances for the operating personnel.


  • CNC-machine for highly efficient lapping of spiral bevel gear and hypoid gear sets
  • Ring gear diameters up to 500 mm (600 mm optional)
  • Shaft angle 90° (79° - 101° optional)
  • Mechanical-pneumatic clamping system with clamping stroke monitoring > no hydraulics
  • Suitable for automatic loading
  • Operator-friendly, easy-to-service lapping-compound unit
  • Automatic temperature compensation (Y and Z axis)
  • Highly flexible parameterization of the lapping process
  • Reduced-load acceleration to lapping rotation speed
  • Can also be used as a roll tester
  • Energy efficient (e2)
Range of Application L 60 Standard L 60 Option
Workpiece Data
Workpiece diameter (max.)

Ø 500 mm

Ø 600 mm (only for standard 90°)

General Data
Distance Y (H) axis ring gear spindle front pinion spindle

150 – 350 mm

200 – 400 mm

Distance Z (J) axis pinion spindle front ring gear spindle

120 – 340 mm

Hypoid adjustment in X (V) axis

± 70 mm

Shaft angle

90°

79° – 101°

Amplitudes of the lapping motions (max.)

± 2,5 mm

Lapping moment (max.)

30 Nm

Pinion Spindle Headstock
Speed range, infinitely

0 – 3,000 rpm

Inner cone

cone #39

cone #50

Reduction sleeve

cone #50 to #39

Draw-in force for workpiece clamping device (max.)

23,000 N

Ring Gear Spindle Headstock
Speed range, infinitely

0 – 2,600 rpm

Inner cone

cone #39

Reduction sleeve

cone #39 to #14

Draw-in force for workpiece clamping device (max.)

23,000 N

Network Connection
Voltage

3 x 400V / 50Hz (other on request)

Tolerance of the voltage

± 10 %

Frequency/Frequency accuracy

50 Hz (other on request)/± 2 %

Fuse

43 A slow-blow

Voltage interruption

max. 10 ms

Voltage dip

max. 15 % during max. 0,5 ms

Voltage peak

max. 200 % during 1 ms

Apparent power

23 kVA

Harmonic content

max. 7 %

Mains symmetry

Voltage diŒerence between 2 phases max. 2 % of the nominal voltage

Network configuration

TNC

General Machine Data
Machine dimensions (L x W x H) approx.

2,350 x 2,240 x 2,100 mm

Range of Application
Workpiece Data
Workpiece diameter (max.) Ø 500 mm
General Data
Distance Y (H) axis ring gear spindle front pinion spindle 150 – 350 mm
Distance Z (J) axis pinion spindle front ring gear spindle 120 – 340 mm
Hypoid adjustment in X (V) axis ± 70 mm
Shaft angle 90°
Amplitudes of the lapping motions (max.) ± 2,5 mm
Lapping moment (max.) 30 Nm
Pinion Spindle Headstock
Speed range, infinitely 0 – 3,000 rpm
Inner cone cone #39
Reduction sleeve
Draw-in force for workpiece clamping device (max.) 23,000 N
Ring Gear Spindle Headstock
Speed range, infinitely 0 – 2,600 rpm
Inner cone cone #39
Reduction sleeve
Draw-in force for workpiece clamping device (max.) 23,000 N
Network Connection
Voltage 3 x 400V / 50Hz (other on request)
Tolerance of the voltage ± 10 %
Frequency/Frequency accuracy 50 Hz (other on request)/± 2 %
Fuse 43 A slow-blow
Voltage interruption max. 10 ms
Voltage dip max. 15 % during max. 0,5 ms
Voltage peak max. 200 % during 1 ms
Apparent power 23 kVA
Harmonic content max. 7 %
Mains symmetry Voltage diŒerence between 2 phases max. 2 % of the nominal voltage
Network configuration TNC
General Machine Data
Machine dimensions (L x W x H) approx. 2,350 x 2,240 x 2,100 mm

The above-mentioned maximum values were determined for industry-typical gear units.
If necessary it has to be examined whether maximum values can be combined.

Subject to changes.

L 60 Technical Data Sheet English
(PDF, 635 KB)
1/5

Competent Service

Service feature


KLINGELNBERG Service – Quality and competence that impress

more

Industry solutions

Know-how for your success


No matter what your branch of industry, we offer you the ideal complete solution

more

We will be glad to help you

Contact


Contact KLINGELNBERG's Sales and Service subsidiaries throughout the world

more
*Compulsory field
Your local sales representative will be found below locations.
KLINGELNBERG AG
Binzmühlestrasse 171
8050 Zürich, Switzerland
Fon: +41 44 278 7979
Fax: +41 44 273 1594
KLINGELNBERG GmbH
Peterstrasse 45
42499 Hückeswagen
Fon: +49 2192 81-0
Fax: +49 2192 81-200
KLINGELNBERG GmbH
Industriestrasse 19
76275 Ettlingen, Germany
Fon: +49 7243 559-0
Fax: +49 7243 599-165
www.klingelnberg.com marketing@klingelnberg.com © 2019  KLINGELNBERG