Simple bevel gear production with small tool volumes
This series was developed based on the C series machines, primarily for manufacturing spiral-cut bevel gears using Klingelnberg's Zyklo-Palloid® method. With this system, the main focus is on simple, on-target production of spiral bevel gears with an extremely small tool volume for the application area of ring gears with a diameter up to 450 mm.
6-axis CNC machine for highly efficient bevel gear cutting
Well-tried axis concept for compact design
Universal tool system provides maximum flexibility
Short retooling times thanks to ergonomic machine design
Unrivaled gearing and surface quality
Energy efficient (e2)
Range of Application
continuous indexing
single indexing
Workpiece Data
Workpiece diameter (max.)
Ø 400 mm
Ø 425 mm
Normal module range
1 – 8 mm
Tooth width (max.)
80 mm
Pitch cone angle range
0° – 90°
Smallest/largest gear ratio
1:1/1:10
Smallest/largest number of teeth
6/180
Axial offset
± 60 mm
Spiral angle range
0° – ca. 60 °
Tool Data
Cutter head diameter
-
5“ – 12“
Cutter head radii/number of starts of the Zyklo-Palloid® universal- and HPG-S cutter heads
30/3; 55/5; 75/5;
100/5; 135/5 mm
-
Cutter Head Spindle (A axis)
Cutter head spindle speed (max.)
540 rpm
Workpiece Spindle (B axis)
Bore hole of the spindle mount
Ø 160 mm
Workpiece spindle opening
Ø 150/300 mm long
General Machine Data
Total connected load
60 kVA
Machine dimensions (L x W x H) approx.
5,900 x 2,500 x 2,450 mm
Net weight approx.
15,500 kg
Range of Application
Workpiece Data
Workpiece diameter (max.)
Ø 400 mm
Ø 425 mm
Normal module range
1 – 8 mm
1 – 8 mm
Tooth width (max.)
80 mm
80 mm
Pitch cone angle range
0° – 90°
0° – 90°
Smallest/largest gear ratio
1:1/1:10
1:1/1:10
Smallest/largest number of teeth
6/180
6/180
Axial offset
± 60 mm
± 60 mm
Spiral angle range
0° – ca. 60 °
0° – ca. 60 °
Tool Data
Cutter head diameter
-
5“ – 12“
Cutter head radii/number of starts of the Zyklo-Palloid® universal- and HPG-S cutter heads
30/3; 55/5; 75/5;100/5; 135/5 mm
-
Cutter Head Spindle (A axis)
Cutter head spindle speed (max.)
540 rpm
540 rpm
Workpiece Spindle (B axis)
Bore hole of the spindle mount
Ø 160 mm
Ø 160 mm
Workpiece spindle opening
Ø 150/300 mm long
Ø 150/300 mm long
General Machine Data
Total connected load
60 kVA
60 kVA
Machine dimensions (L x W x H) approx.
5,900 x 2,500 x 2,450 mm
5,900 x 2,500 x 2,450 mm
Net weight approx.
15,500 kg
15,500 kg
The above-mentioned maximum values were determined for industry-typical gear units. If necessary it has to be examined whether maximum values can be combined.
Subject to changes.
The machine dimensions of the standard version are for orientation only. The final machine dimension / final space requirement depends on the individual configuration of the machine.